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    Thread: Technical Service Bulletins

    1. #1
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      Technical Service Bulletins

      What is a technical service bulletin? The wiki page describes it pretty well.

      Technical Service Bulletins, or TSBs, are recommended procedures for repairing vehicles. Not to be confused with recalls, a TSB is issued by a vehicle manufacturer when there are several occurrences of an unanticipated problem. TSBs can range from vehicle-specific to covering entire product lines and break down the specified repair into a step-by-step process. While sometimes written by engineers employed by OEM's, the majority are authored by the first automotive technician to come up with a repair procedure. Because certain problems may have more than one cause or there are sometimes more than one way to fix a problem, it's somewhat common for there to be more than one TSB for the same problem.
      Below is a list of the TSBs for all model years. They are not the complete reports, but just titles that hopefully help out. I highly suggest using the search function as the list isn't the shortest. To get full reports you'll need to register (and pay) on a number of sites that offer them. A few are:
      AllDataDIY.com
      ACDelco Technical Delivery System



    2. #2
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      Re: Technical Service Bulletins

      2004 Aveo TSBs


      Component Description:
      1. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. ELECTRICAL SYSTEM
      Bulletin Number: 08-06-04-027
      Bulletin Date: Apr 2008
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 08-06-04-009
      Bulletin Date: Feb 2008
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      L91 SHORT DRIVE CYCLE, BELOW FREEZING TEMPERATURES AND HIGH HUMIDITY MAY RESULT IN THROTTLE BODY ICING CONDITION (DIAGNOSIS AND REPORT CONCERN FIRST, INSTALL PCV VALVE KIT). 2004-2005 CHEVROLET AVEO (U.S. ONLY) WITH 1.6L 4-CYLINDER ENGI ( NHTSA ITEM NUMBER - 10024234 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
      Bulletin Number: 4294
      Bulletin Date: Dec 2007
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
      Bulletin Number: 070941007
      Bulletin Date: Nov 2007
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. DIGITAL INSTRUMENT PANEL
      Bulletin Number: 070849017
      Bulletin Date: Sep 2007
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SPEEDOMETER INACCURATE/DISPLAYS HIGHER THAN ACTUAL SPEED (REPLACE IP CLUSTER) ( NHTSA ITEM NUMBER - 10023220 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 070730007
      Bulletin Date: Apr 2007
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      AUTOMATIC TRANSAXLE/TRANSMISSION SHIFT LEVER MAY NOT SHIFT OUT OF PARK (REPLACE BRAKE TRANSAXLE SHIFT INTERLOCK (BTSI) SOLENOID). ( NHTSA ITEM NUMBER - 10022265 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
      Bulletin Number: 06081
      Bulletin Date: Nov 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SPECIAL COVERAGE ADJUSTMENT-FUEL TANK CAP. ( NHTSA ITEM NUMBER - 10020690 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. SEAT BELTS:REAR
      Bulletin Number: 4247
      Bulletin Date: Oct 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REAR SEAT BELT BUCKLE LAYOUT. ( NHTSA ITEM NUMBER - 10020578 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3936
      Bulletin Date: Oct 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      BROKEN TIMING BELT PRIOR TO 60,000 MILES. BENT OR BROKEN CRANK, ENGINE FAILURE, AND NO START VALVES UNDER WARRANTY. ( NHTSA ITEM NUMBER - 10020573 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060601021
      Bulletin Date: Oct 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. ( NHTSA ITEM NUMBER - 10020843 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      12. SUSPENSION
      Bulletin Number: 060309001
      Bulletin Date: Feb 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REAR WHEEL BEARING NOISE AND/OR SQUEAK/SQUEAL FROM REAR OF VEHICLE. ( NHTSA ITEM NUMBER - 10019512 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      13. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060601001
      Bulletin Date: Jan 2006
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ENGINE OIL LEAK AT OIL PAN DRAIN PLUG. ( NHTSA ITEM NUMBER - 10019475 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      14. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 050604065
      Bulletin Date: Oct 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      HARD START, NO START, OR ROUGH IDLE IN TEMPERATURES NEAR OR BELOW -20 DEGREES C (-4 DEGREES F). TO INCLUDE 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10017762 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      15. ENGINE AND ENGINE COOLING
      Bulletin Number: 040137003A
      Bulletin Date: Sep 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      POOR HEATING PERFORMANCE/INSUFFICIENT HEAT DURING LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 040137003. ( NHTSA ITEM NUMBER - 10012170 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      16. ENGINE AND ENGINE COOLING
      Bulletin Number: 050601030
      Bulletin Date: Sep 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      INTERMITTENT MISFIRE COLD DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0700, P1781 AND/OR U0401. ( NHTSA ITEM NUMBER - 10017820 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      17. OTHER
      Bulletin Number: 040089007
      Bulletin Date: Sep 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      LOCATING RADIO, KEY AND IMMOBILIZER CODES. ( NHTSA ITEM NUMBER - 10012692 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      18. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01112005
      Bulletin Date: Jan 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REPLACING THE ENGINE'S OIL PAN DRAIN PLUG SEALING WASHER. ( NHTSA ITEM NUMBER - 10013574 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      19. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 01132005
      Bulletin Date: Jan 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      AUTOMATIC TRANSMISSION OPERATING CHARACTERISTIC FOR THE 2004 THROUGH 2005 AVEO. ( NHTSA ITEM NUMBER - 10013577 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      20. ENGINE AND ENGINE COOLING
      Bulletin Number: 050604003
      Bulletin Date: Jan 2005
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      INTERMITTENT ENGINE MISFIRE HESITATION DURING VEHICLE WARM UP. ( NHTSA ITEM NUMBER - 10013476 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      21. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 040604067
      Bulletin Date: Oct 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      INFORMATION ON CKP LEARN PROCEDURE AFTER ENGINE CONTROL MODULE (ECM) REFLASH OR REPLACEMENT. 2004-2005 CHEVROLET EPICA, OPTRA, VIVANT AND 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10011068 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      22. SEAT BELTS
      Bulletin Number: 04069
      Bulletin Date: Aug 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REAR OUTBOARD SHOULDER SAFETY BELTS CAN CONTACT THE SEATBACK FOLDING RELEASE KNOB DURING SAFETY BELT USE AND THE BELT CAN BECOME TWISTED. UPCOMING PRODUCT SAFETY RECALL, 04069. ( NHTSA ITEM NUMBER - 10013096 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      23. SUSPENSION
      Bulletin Number: 06302004
      Bulletin Date: Jun 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      HARSH OR ROUGH RIDE CHARACTERISTICS. ( NHTSA ITEM NUMBER - 10013163 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      24. POWER TRAIN:MANUAL TRANSMISSION
      Bulletin Number: 01884
      Bulletin Date: May 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      MANUAL TRANSMISSION HIGH IDLE WHEN CLUTCH IS DEPRESSED. ( NHTSA ITEM NUMBER - 10006482 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      25. EQUIPMENT:ELECTRICAL
      Bulletin Number: 040852004
      Bulletin Date: May 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REMOTE KEYLESS SYSTEM INOPERATIVE. ( NHTSA ITEM NUMBER - 10008508 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      26. EQUIPMENT:ELECTRICAL
      Bulletin Number: 05182004
      Bulletin Date: May 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      RKE OR POWER DOOR LOCKS ARE INOPERATIVE. ( NHTSA ITEM NUMBER - 10013268 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      27. EQUIPMENT:ELECTRICAL:AIR CONDITIONER
      Bulletin Number: 040137003
      Bulletin Date: Mar 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      POOR HEATING PERFORMANCE/INSUFFICIENT HEAT DURING LOW AMBIENT TEMPERATURES. 2004 CHEVROLET EPICA, OPTRA ALSO INCLUDED. ( NHTSA ITEM NUMBER - 10008645 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      28. OTHER
      Bulletin Number: 02132004
      Bulletin Date: Feb 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      STOP DELIVERY. ( NHTSA ITEM NUMBER - 10012998 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      29. OTHER
      Bulletin Number: 02192004
      Bulletin Date: Feb 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      STOP DELIVERY ORDER, COMMUNICATED VIA GM ADMINISTRATIVE MESSAGE WIR20040011, DATED FEBRUARY 13, 2004, MAY BE RELEASED FOR SALE AND DELIVERED TO CUSTOMERS. GM VOICEMAIL EXPRESS. ( NHTSA ITEM NUMBER - 10009125 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      30. OTHER
      Bulletin Number: 02262004
      Bulletin Date: Feb 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REIMBURSEMENT OF FLOOR PLAN EXPENSE IN THE STOP DELIVERY ORDER. ( NHTSA ITEM NUMBER - 10013010 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      31. FUEL SYSTEM, OTHER
      Bulletin Number: 01292004
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      EVAP FUEL TANK PRESSURE SENSOR DATA PERIMETER IS SHOW AN INCORRECT VALUE. ( NHTSA ITEM NUMBER - 10013032 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      32. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01575
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      DIAGNOSTIC TROUBLE CODE (DTC) P1781 DIAGNOSTIC IS NOT IN SI YET. POOR FUEL ECONOMY AND/OR HARSH TRANSMISSION SHIFTS. SIT BULLETIN 1413084. ( NHTSA ITEM NUMBER - 10005436 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      33. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01653
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      1.6 L91 ENGINE DIAGNOSTIC TROUBLE CODE P0456. ( NHTSA ITEM NUMBER - 10007159 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      34. ENGINE AND ENGINE COOLING
      Bulletin Number: 01744
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      INFORMATION TECH 2 ANOMALIES ENGINE DATA 1.6. ( NHTSA ITEM NUMBER - 10006334 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      35. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01749
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      1.6 L91 ENGINE- DTC P0135. ( NHTSA ITEM NUMBER - 10006190 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      36. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01870
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ENGINE TICK AFTER SITTING FOR PROLONGED PERIODS. ( NHTSA ITEM NUMBER - 10006592 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      37. ENGINE AND ENGINE COOLING:COOLING SYSTEM
      Bulletin Number: 01887
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      COOLANT CAPACITIES ERROR IN OWNERS MANUAL. 2004 CHEVROLET AVEO, 2004 CHEVROLET OPTRA, AND 2004 CHEVROLET EPICA. ( NHTSA ITEM NUMBER - 10006516 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      38. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3064
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SERVICE ENGINE SOON LIGHT AND ROUGH RUNNING WITH DIAGNOSTIC TROUBLE CODES P0700, P1781 AND POSSIBLY A P0300. ( NHTSA ITEM NUMBER - 10009596 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      39. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3065
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      TECH 2 ENGINE DATA PARAMETER ANOMALY INFORMATION. ( NHTSA ITEM NUMBER - 10009597 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      40. ELECTRICAL SYSTEM
      Bulletin Number: 01581
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      MALFUNCTION INDICATOR LAMP (MIL) LIGHT ON WITH NO DIAGNOSTIC TROUBLE CODES (DTCS) STORED. ( NHTSA ITEM NUMBER - 10007629 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      41. ELECTRICAL SYSTEM
      Bulletin Number: 01668
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      1.6 L91 DIAGNOSTIC TROUBLE CODE P0455 DIAGNOSTICS. ( NHTSA ITEM NUMBER - 10007163 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      42. ELECTRICAL SYSTEM
      Bulletin Number: 01671
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      1.6 L91 P0128 DIAGNOSTICS. ( NHTSA ITEM NUMBER - 10007168 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      43. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
      Bulletin Number: 02096
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      RADIO SECURITY CODE DELETION. ( NHTSA ITEM NUMBER - 10007809 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      44. EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
      Bulletin Number: 3014
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      RADIO SECURITY CODE DELETION. (2004 CHEVROLET EPICA AND 2004 CHEVROLET OPTRA) ( NHTSA ITEM NUMBER - 10008858 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      45. EQUIPMENT
      Bulletin Number: 3063
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      TECH 2 CRANKSHAFT POSITION VARIATION LEARN. ( NHTSA ITEM NUMBER - 10009586 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      46. OTHER
      Bulletin Number: 3087
      Bulletin Date: Jan 2004
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      IMMOBILIZER OPTIONAL. ( NHTSA ITEM NUMBER - 10010223 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      47. OTHER
      Bulletin Number: 030089040
      Bulletin Date: Nov 2003
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      NEW FEATURES TO BE REVIEWED DURING THE PRE-DELIVERY INSPECTION (PDI) PROCESS. ( NHTSA ITEM NUMBER - 10005540 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      48. EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
      Bulletin Number: 11052003
      Bulletin Date: Nov 2003
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      INTRODUCTION TO THE CHEVROLET AVEO. ( NHTSA ITEM NUMBER - 10013140 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      49. ENGINE AND ENGINE COOLING
      Bulletin Number: 3064
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SERVICE ENGINE SOON LIGHT ENGINE MISFIRE AND P1781 DIAGNOSTIC TROUBLE CODE. ( NHTSA ITEM NUMBER - 10011589 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      50. SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTSISC:ROTOR
      Bulletin Number: 3158
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      FRONT BRAKE ROTOR SPECIFICATIONS. ( NHTSA ITEM NUMBER - 10010291 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      51. ENGINE AND ENGINE COOLING
      Bulletin Number: 3160
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ENGINE BLOCK HEATER INFORMATION. ( NHTSA ITEM NUMBER - 10010544 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      52. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3166A
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SERVICE ENGINE SOON LIGHT DUE TO A P0106, P0300 AND/OR P2279. TO INCLUDE THE NEW 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10010839 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      53. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3273
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ENGINE TICK AFTER SITTING FOR PROLONGED PERIODS. ( NHTSA ITEM NUMBER - 10017205 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      54. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3273A
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      VALVE LASH ADJUSTER TICK NOISE ON 1.6L ENGINES - BLEED AIR OR INSPECT ADJUSTERS. ( NHTSA ITEM NUMBER - 10017225 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      55. ENGINE AND ENGINE COOLING
      Bulletin Number: 3291
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ENGINE OIL PAN DRAIN PLUG REPLACEMENT INFORMATION. THIS INCLUDES 2005 PONTIAC WAVE TB. ( NHTSA ITEM NUMBER - 10013553 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      56. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 3297
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      COLD SHIFT CHARACTERISTICS. ( NHTSA ITEM NUMBER - 10013558 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      57. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3517
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      05-06-04-003A SUPPLEMENT - CKP LEARN AND UPDATED VALVE INFORMATION. ( NHTSA ITEM NUMBER - 10016541 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      58. ENGINE AND ENGINE COOLING:COOLING SYSTEM
      Bulletin Number: 3538
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      COOLING SYSTEM CONTAINS BLUE COOLANT FROM ASSEMBLY PLANT. TO INCLUDE 2004 - 2006 CHEVROLET EPICA, OPTR AND PONTIAC WAVE 2005 - 2006. ( NHTSA ITEM NUMBER - 10017011 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      59. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3620
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      05-06-01-030 SUPPLEMENT - VIN BREAKPOINT REVISION. ( NHTSA ITEM NUMBER - 10018621 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      60. ENGINE AND ENGINE COOLING
      Bulletin Number: 3625
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      CRANK NO START AFTER ENGINE REPAIRS - AC PRESSURE SENSOR AND TP SENSOR CONNECTORS MAY BE REVERSE. ( NHTSA ITEM NUMBER - 10018635 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      61. SUSPENSION:FRONT
      Bulletin Number: 3777
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      CLUNK POP NOISE IN THE FRONT SUSPENSION OVER BUMPS. ( NHTSA ITEM NUMBER - 10018586 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      62. ELECTRICAL SYSTEM
      Bulletin Number: 3496
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      NO START, HIGH RPM POWER LOSS, AND/OR SERVICE ENGINE SOON (SES) LIGHT - CHECK CRANK SENSOR. ( NHTSA ITEM NUMBER - 10016526 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      63. VISIBILITYEFROSTER/DEFOGGER SYSTEM:REAR WINDOW
      Bulletin Number: 3611
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      REAR DEFOGGER GLASS HOT TO THE TOUCH. ( NHTSA ITEM NUMBER - 10017012 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      64. ELECTRICAL SYSTEM
      Bulletin Number: 3779
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      SPEEDOMETER ACCURACY 7 TO 9% HIGHER THAN ACTUAL. ( NHTSA ITEM NUMBER - 10018606 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      65. STEERING
      Bulletin Number: 3804
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      LOOSE STEERING FEEL WHEN DRIVING. TO INCLUDE PONTIAC WAVE 2004-2006 (CANADA ONLY). ( NHTSA ITEM NUMBER - 10018970 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      66. ELECTRICAL SYSTEM:IGNITION
      Bulletin Number: 3684
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ECM LOCKS UP DURING SPS PROGRAMMING - REPLACE ECM. ( NHTSA ITEM NUMBER - 10019224 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      67. SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: 3521
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      ANTI-LOCK BRAKING SYSTEM (ABS) LIGHT ON SPEEDOMETER MAY BE ERRATIC. DIAGNOSTIC TROUBLE CODE (DTC) C0055 C0235 C0236 OR C0237 STORED IN THE EBCM. ( NHTSA ITEM NUMBER - 10016711 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      68. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3988
      Bulletin Date: Jan 2001
      Vehicle: 2,004 Chevrolet Aveo

      Summary:
      HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. ( NHTSA ITEM NUMBER - 10021083 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    3. #3
      Administrator Daox's Avatar
      Join Date
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      Wisconsin
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      Thanked 87 Times in 76 Posts

      Re: Technical Service Bulletins

      2005 Aveo TSBs


      Component Description:
      1. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
      Bulletin Number: SB-08241
      Bulletin Date: Oct 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      CHEVROLET: VEHICLE MAY EXPERIENCE A CONDITION WHERE THE FUEL TANK FILLER CAP WON'T TIGHTEN PROPERLY, OR THE FUEL TANK FILLER CAP WON'T COME OFF, OR IS BROKEN. CSC LETTER WAS RECEIVED. ( NHTSA ITEM NUMBER - 10028488 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 08135
      Bulletin Date: May 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ON-BOARD DIAGNOSTICS (OBD) SYSTEM AND SCAN TOOL COMMUNICATIONS-REPROGRAM ENGINE CONTROL MODULE (ECM). CALIFORNIA ONLY. CSC WAS RECEIVED. ( NHTSA ITEM NUMBER - 10025327 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. ELECTRICAL SYSTEM
      Bulletin Number: 08-06-04-027
      Bulletin Date: Apr 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 06-06-01-021
      Bulletin Date: Mar 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      EI06005 - 1.6L L91 TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. ( NHTSA ITEM NUMBER - 10020843 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 08-06-04-009
      Bulletin Date: Feb 2008
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      L91 SHORT DRIVE CYCLE, BELOW FREEZING TEMPERATURES AND HIGH HUMIDITY MAY RESULT IN THROTTLE BODY ICING CONDITION (DIAGNOSIS AND REPORT CONCERN FIRST, INSTALL PCV VALVE KIT). 2004-2005 CHEVROLET AVEO (U.S. ONLY) WITH 1.6L 4-CYLINDER ENGI ( NHTSA ITEM NUMBER - 10024234 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
      Bulletin Number: 4294
      Bulletin Date: Dec 2007
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
      Bulletin Number: 070941007
      Bulletin Date: Nov 2007
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. DIGITAL INSTRUMENT PANEL
      Bulletin Number: 070849017
      Bulletin Date: Sep 2007
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      SPEEDOMETER INACCURATE/DISPLAYS HIGHER THAN ACTUAL SPEED (REPLACE IP CLUSTER) ( NHTSA ITEM NUMBER - 10023220 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 070730007
      Bulletin Date: Apr 2007
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      AUTOMATIC TRANSAXLE/TRANSMISSION SHIFT LEVER MAY NOT SHIFT OUT OF PARK (REPLACE BRAKE TRANSAXLE SHIFT INTERLOCK (BTSI) SOLENOID). ( NHTSA ITEM NUMBER - 10022265 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. SEAT BELTS:REAR
      Bulletin Number: 4247
      Bulletin Date: Oct 2006
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      REAR SEAT BELT BUCKLE LAYOUT. ( NHTSA ITEM NUMBER - 10020578 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      12. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3936
      Bulletin Date: Oct 2006
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      BROKEN TIMING BELT PRIOR TO 60,000 MILES. BENT OR BROKEN CRANK, ENGINE FAILURE, AND NO START VALVES UNDER WARRANTY. ( NHTSA ITEM NUMBER - 10020573 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      13. SUSPENSION
      Bulletin Number: 060309001
      Bulletin Date: Feb 2006
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      REAR WHEEL BEARING NOISE AND/OR SQUEAK/SQUEAL FROM REAR OF VEHICLE. ( NHTSA ITEM NUMBER - 10019512 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      14. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060601001
      Bulletin Date: Jan 2006
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ENGINE OIL LEAK AT OIL PAN DRAIN PLUG. ( NHTSA ITEM NUMBER - 10019475 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      15. SUSPENSION
      Bulletin Number: 050308015
      Bulletin Date: Nov 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      METALLIC KNOCKING NOISE FROM FRONT OF VEHICLE. TO INCLUDE PONTIAC WAVE 2005. ( NHTSA ITEM NUMBER - 10019018 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      16. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 050604065
      Bulletin Date: Oct 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      HARD START, NO START, OR ROUGH IDLE IN TEMPERATURES NEAR OR BELOW -20 DEGREES C (-4 DEGREES F). TO INCLUDE 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10017762 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      17. ENGINE AND ENGINE COOLING
      Bulletin Number: 050601030
      Bulletin Date: Sep 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      INTERMITTENT MISFIRE COLD DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0700, P1781 AND/OR U0401. ( NHTSA ITEM NUMBER - 10017820 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      18. OTHER
      Bulletin Number: 040089007
      Bulletin Date: Sep 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      LOCATING RADIO, KEY AND IMMOBILIZER CODES. ( NHTSA ITEM NUMBER - 10012692 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      19. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 01112005
      Bulletin Date: Jan 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      REPLACING THE ENGINE'S OIL PAN DRAIN PLUG SEALING WASHER. ( NHTSA ITEM NUMBER - 10013574 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      20. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 01132005
      Bulletin Date: Jan 2005
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      AUTOMATIC TRANSMISSION OPERATING CHARACTERISTIC FOR THE 2004 THROUGH 2005 AVEO. ( NHTSA ITEM NUMBER - 10013577 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      21. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 040604067
      Bulletin Date: Oct 2004
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      INFORMATION ON CKP LEARN PROCEDURE AFTER ENGINE CONTROL MODULE (ECM) REFLASH OR REPLACEMENT. 2004-2005 CHEVROLET EPICA, OPTRA, VIVANT AND 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10011068 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      22. OTHER
      Bulletin Number: 040089034
      Bulletin Date: Aug 2004
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      NEW FEATURES TO BE REVIEWED DURING THE PRE-DELIVERY INSPECTION (PDI) PROCESS. TO INCLUDE 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10011187 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      23. OTHER
      Bulletin Number: 3087
      Bulletin Date: Jan 2004
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      IMMOBILIZER OPTIONAL. ( NHTSA ITEM NUMBER - 10010223 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      24. ENGINE AND ENGINE COOLING
      Bulletin Number: 3064
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      SERVICE ENGINE SOON LIGHT ENGINE MISFIRE AND P1781 DIAGNOSTIC TROUBLE CODE. ( NHTSA ITEM NUMBER - 10011589 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      25. SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTSISC:ROTOR
      Bulletin Number: 3158
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      FRONT BRAKE ROTOR SPECIFICATIONS. ( NHTSA ITEM NUMBER - 10010291 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      26. ENGINE AND ENGINE COOLING
      Bulletin Number: 3160
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ENGINE BLOCK HEATER INFORMATION. ( NHTSA ITEM NUMBER - 10010544 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      27. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3166A
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      SERVICE ENGINE SOON LIGHT DUE TO A P0106, P0300 AND/OR P2279. TO INCLUDE THE NEW 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10010839 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      28. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3273
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ENGINE TICK AFTER SITTING FOR PROLONGED PERIODS. ( NHTSA ITEM NUMBER - 10017205 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      29. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3273A
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      VALVE LASH ADJUSTER TICK NOISE ON 1.6L ENGINES - BLEED AIR OR INSPECT ADJUSTERS. ( NHTSA ITEM NUMBER - 10017225 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      30. ENGINE AND ENGINE COOLING
      Bulletin Number: 3291
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ENGINE OIL PAN DRAIN PLUG REPLACEMENT INFORMATION. THIS INCLUDES 2005 PONTIAC WAVE TB. ( NHTSA ITEM NUMBER - 10013553 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      31. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 3297
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      COLD SHIFT CHARACTERISTICS. ( NHTSA ITEM NUMBER - 10013558 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      32. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3517
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      05-06-04-003A SUPPLEMENT - CKP LEARN AND UPDATED VALVE INFORMATION. ( NHTSA ITEM NUMBER - 10016541 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      33. ENGINE AND ENGINE COOLING:COOLING SYSTEM
      Bulletin Number: 3538
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      COOLING SYSTEM CONTAINS BLUE COOLANT FROM ASSEMBLY PLANT. TO INCLUDE 2004 - 2006 CHEVROLET EPICA, OPTR AND PONTIAC WAVE 2005 - 2006. ( NHTSA ITEM NUMBER - 10017011 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      34. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3620
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      05-06-01-030 SUPPLEMENT - VIN BREAKPOINT REVISION. ( NHTSA ITEM NUMBER - 10018621 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      35. ENGINE AND ENGINE COOLING
      Bulletin Number: 3625
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      CRANK NO START AFTER ENGINE REPAIRS - AC PRESSURE SENSOR AND TP SENSOR CONNECTORS MAY BE REVERSE. ( NHTSA ITEM NUMBER - 10018635 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      36. SUSPENSION:FRONT
      Bulletin Number: 3777
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      CLUNK POP NOISE IN THE FRONT SUSPENSION OVER BUMPS. ( NHTSA ITEM NUMBER - 10018586 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      37. ELECTRICAL SYSTEM
      Bulletin Number: 3496
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      NO START, HIGH RPM POWER LOSS, AND/OR SERVICE ENGINE SOON (SES) LIGHT - CHECK CRANK SENSOR. ( NHTSA ITEM NUMBER - 10016526 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      38. VISIBILITYEFROSTER/DEFOGGER SYSTEM:REAR WINDOW
      Bulletin Number: 3611
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      REAR DEFOGGER GLASS HOT TO THE TOUCH. ( NHTSA ITEM NUMBER - 10017012 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      39. ELECTRICAL SYSTEM
      Bulletin Number: 3779
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      SPEEDOMETER ACCURACY 7 TO 9% HIGHER THAN ACTUAL. ( NHTSA ITEM NUMBER - 10018606 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      40. STEERING
      Bulletin Number: 3804
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      LOOSE STEERING FEEL WHEN DRIVING. TO INCLUDE PONTIAC WAVE 2004-2006 (CANADA ONLY). ( NHTSA ITEM NUMBER - 10018970 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      41. ELECTRICAL SYSTEM:IGNITION
      Bulletin Number: 3684
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ECM LOCKS UP DURING SPS PROGRAMMING - REPLACE ECM. ( NHTSA ITEM NUMBER - 10019224 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      42. SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: 3521
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      ANTI-LOCK BRAKING SYSTEM (ABS) LIGHT ON SPEEDOMETER MAY BE ERRATIC. DIAGNOSTIC TROUBLE CODE (DTC) C0055 C0235 C0236 OR C0237 STORED IN THE EBCM. ( NHTSA ITEM NUMBER - 10016711 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      43. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3988
      Bulletin Date: Jan 2001
      Vehicle: 2,005 Chevrolet Aveo

      Summary:
      HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. ( NHTSA ITEM NUMBER - 10021083 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    4. #4
      Administrator Daox's Avatar
      Join Date
      Jan 2007
      Location
      Wisconsin
      Posts
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      Re: Technical Service Bulletins

      2006 Aveo TSBs


      Component Description:
      1. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. ELECTRICAL SYSTEM
      Bulletin Number: 08-06-04-027
      Bulletin Date: Apr 2008
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 08-06-04-023
      Bulletin Date: Apr 2008
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      E108117 - 1.6L L91, REDUCED ENGINE POWER, I/P LIGHT ON, DTC P2135, THROTTLE POSITION SENSOR. ( NHTSA ITEM NUMBER - 10025447 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 06-06-01-021
      Bulletin Date: Mar 2008
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      EI06005 - 1.6L L91 TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. ( NHTSA ITEM NUMBER - 10020843 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 080604004
      Bulletin Date: Jan 2008
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      LXT, L91, POOR ACCELERATION, THROTTLE BODY FROZEN SHUT AND/OR STUCK CLOSED, MIL/SES LIGHT ILLUMINATED, DTC'S P1516, P2106 AND/OR P2110 SET IN EXTREMELY LOW TEMPERATURES WITH HIGH HUMIDITY CONDITION AFTER AN INITIAL COLD ENGINE START OR WHIL ( NHTSA ITEM NUMBER - 10024425 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
      Bulletin Number: 4294
      Bulletin Date: Dec 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
      Bulletin Number: 070941007
      Bulletin Date: Nov 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. DIGITAL INSTRUMENT PANEL
      Bulletin Number: 070849017
      Bulletin Date: Sep 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      SPEEDOMETER INACCURATE/DISPLAYS HIGHER THAN ACTUAL SPEED (REPLACE IP CLUSTER) ( NHTSA ITEM NUMBER - 10023220 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: 070730007
      Bulletin Date: Apr 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      AUTOMATIC TRANSAXLE/TRANSMISSION SHIFT LEVER MAY NOT SHIFT OUT OF PARK (REPLACE BRAKE TRANSAXLE SHIFT INTERLOCK (BTSI) SOLENOID). ( NHTSA ITEM NUMBER - 10022265 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 070604009
      Bulletin Date: Mar 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      INFORMATION ON DIAGNOSING DTC P2106 AND P2110. LOW VOLTAGE CONDITION MAY BE PRESENT. ( NHTSA ITEM NUMBER - 10021452 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. ENGINE AND ENGINE COOLING
      Bulletin Number: 050601030
      Bulletin Date: Mar 2007
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      INTERMITTENT MISFIRE COLD DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0700, P1781 AND/OR U0401. ( NHTSA ITEM NUMBER - 10017820 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      12. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060604059
      Bulletin Date: Nov 2006
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      NO START OR ROUGH IDLE DURING COLD WEATHER, AND/OR CHECK ENGINE LIGHT ON WITH DTC P0606. ( NHTSA ITEM NUMBER - 10020768 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      13. SEAT BELTS:REAR
      Bulletin Number: 4247
      Bulletin Date: Oct 2006
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      REAR SEAT BELT BUCKLE LAYOUT. ( NHTSA ITEM NUMBER - 10020578 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      14. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3936
      Bulletin Date: Oct 2006
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      BROKEN TIMING BELT PRIOR TO 60,000 MILES. BENT OR BROKEN CRANK, ENGINE FAILURE, AND NO START VALVES UNDER WARRANTY. ( NHTSA ITEM NUMBER - 10020573 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      15. DIGITAL INSTRUMENT PANEL
      Bulletin Number: 3941
      Bulletin Date: Oct 2006
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      SES LIGHT AND STC P2297 WHEN DECELERATING DOWN A MOUNTAIN - RECALIBRATE ECM. VEHICLES WITH 1.6L ENGINES. ( NHTSA ITEM NUMBER - 10020581 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      16. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060604050
      Bulletin Date: Sep 2006
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      POOR ACCELERATION, THROTTLE BODY FROZEN SHUT OR STUCK CLOSED. DTC P1516, P2106 AND/OR P2110. SET IN COLD WEATHER CONDITIONS. ( NHTSA ITEM NUMBER - 10020863 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      17. OTHER
      Bulletin Number: 040089007
      Bulletin Date: Sep 2005
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      LOCATING RADIO, KEY AND IMMOBILIZER CODES. ( NHTSA ITEM NUMBER - 10012692 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      18. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3273A
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      VALVE LASH ADJUSTER TICK NOISE ON 1.6L ENGINES - BLEED AIR OR INSPECT ADJUSTERS. ( NHTSA ITEM NUMBER - 10017225 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      19. ENGINE AND ENGINE COOLING:COOLING SYSTEM
      Bulletin Number: 3538
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      COOLING SYSTEM CONTAINS BLUE COOLANT FROM ASSEMBLY PLANT. TO INCLUDE 2004 - 2006 CHEVROLET EPICA, OPTR AND PONTIAC WAVE 2005 - 2006. ( NHTSA ITEM NUMBER - 10017011 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      20. VISIBILITYEFROSTER/DEFOGGER SYSTEM:REAR WINDOW
      Bulletin Number: 3611
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      REAR DEFOGGER GLASS HOT TO THE TOUCH. ( NHTSA ITEM NUMBER - 10017012 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      21. ELECTRICAL SYSTEM
      Bulletin Number: 3779
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      SPEEDOMETER ACCURACY 7 TO 9% HIGHER THAN ACTUAL. ( NHTSA ITEM NUMBER - 10018606 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      22. STEERING
      Bulletin Number: 3804
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      LOOSE STEERING FEEL WHEN DRIVING. TO INCLUDE PONTIAC WAVE 2004-2006 (CANADA ONLY). ( NHTSA ITEM NUMBER - 10018970 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      23. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3730
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      POSSIBLE STALL AND/OR CRANK NO START WITH DIAGNOSTIC TROUBLE CODE P0606 - REPLACE ECM. ( NHTSA ITEM NUMBER - 10019845 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      24. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3988
      Bulletin Date: Jan 2001
      Vehicle: 2,006 Chevrolet Aveo

      Summary:
      HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. ( NHTSA ITEM NUMBER - 10021083 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    5. #5
      Administrator Daox's Avatar
      Join Date
      Jan 2007
      Location
      Wisconsin
      Posts
      2,516
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      171
      Thanked 87 Times in 76 Posts

      Re: Technical Service Bulletins

      2007 Aveo TSBs


      Component Description:
      1. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: SB-08-07-129
      Bulletin Date: Aug 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: EI08247-SHIFTER CANNOT BE MOVED FROM PARK POSITION; UNABLE TO SHIFT OUT OF PARK. ( NHTSA ITEM NUMBER - 10027913 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. ELECTRICAL SYSTEM
      Bulletin Number: 08-06-04-027
      Bulletin Date: Apr 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: 08-05-25-003
      Bulletin Date: Apr 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      ABS WARNING LIGHT ON, DTC 1200 OR 1203 SET (REPLACE FRONT ABS SENSOR). ( NHTSA ITEM NUMBER - 10025290 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 08-06-04-023
      Bulletin Date: Apr 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      E108117 - 1.6L L91, REDUCED ENGINE POWER, I/P LIGHT ON, DTC P2135, THROTTLE POSITION SENSOR. ( NHTSA ITEM NUMBER - 10025447 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 06-06-01-021
      Bulletin Date: Mar 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      EI06005 - 1.6L L91 TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. ( NHTSA ITEM NUMBER - 10020843 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 080604004
      Bulletin Date: Jan 2008
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      LXT, L91, POOR ACCELERATION, THROTTLE BODY FROZEN SHUT AND/OR STUCK CLOSED, MIL/SES LIGHT ILLUMINATED, DTC'S P1516, P2106 AND/OR P2110 SET IN EXTREMELY LOW TEMPERATURES WITH HIGH HUMIDITY CONDITION AFTER AN INITIAL COLD ENGINE START OR WHIL ( NHTSA ITEM NUMBER - 10024425 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
      Bulletin Number: 4294
      Bulletin Date: Dec 2007
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
      Bulletin Number: 070941007
      Bulletin Date: Nov 2007
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 070604009
      Bulletin Date: Mar 2007
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      INFORMATION ON DIAGNOSING DTC P2106 AND P2110. LOW VOLTAGE CONDITION MAY BE PRESENT. ( NHTSA ITEM NUMBER - 10021452 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. ENGINE AND ENGINE COOLING
      Bulletin Number: 050601030
      Bulletin Date: Mar 2007
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      INTERMITTENT MISFIRE COLD DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0700, P1781 AND/OR U0401. ( NHTSA ITEM NUMBER - 10017820 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      12. SEAT BELTS:REAR
      Bulletin Number: 4247
      Bulletin Date: Oct 2006
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      REAR SEAT BELT BUCKLE LAYOUT. ( NHTSA ITEM NUMBER - 10020578 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      13. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 060604050
      Bulletin Date: Sep 2006
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      POOR ACCELERATION, THROTTLE BODY FROZEN SHUT OR STUCK CLOSED. DTC P1516, P2106 AND/OR P2110. SET IN COLD WEATHER CONDITIONS. ( NHTSA ITEM NUMBER - 10020863 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      14. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 3988
      Bulletin Date: Jan 2001
      Vehicle: 2,007 Chevrolet Aveo

      Summary:
      HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. ( NHTSA ITEM NUMBER - 10021083 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    6. #6
      Administrator Daox's Avatar
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      Wisconsin
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      Re: Technical Service Bulletins

      2008 Aveo TSBs


      Component Description:
      1. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
      Bulletin Number: 070941007
      Bulletin Date: May 2009
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. SERVICE BRAKES, HYDRAULIC:ANTILOCK:WHEEL SPEED SENSOR
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
      Bulletin Number: PIC-4955A
      Bulletin Date: Sep 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      GMC: TIRE PRESSURE MONITOR LIGHT ON C0550. A DEFECTIVE TIRE PRESSURE SENSOR CAN BE ONE OF THE CAUSES. ( NHTSA ITEM NUMBER - 10026647 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. POWER TRAIN:AUTOMATIC TRANSMISSION
      Bulletin Number: SB-08-07-129
      Bulletin Date: Aug 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: EI08247-SHIFTER CANNOT BE MOVED FROM PARK POSITION; UNABLE TO SHIFT OUT OF PARK. ( NHTSA ITEM NUMBER - 10027913 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. ELECTRICAL SYSTEM
      Bulletin Number: 08-06-04-027
      Bulletin Date: Apr 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: 08-05-25-003
      Bulletin Date: Apr 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      ABS WARNING LIGHT ON, DTC 1200 OR 1203 SET (REPLACE FRONT ABS SENSOR). ( NHTSA ITEM NUMBER - 10025290 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. ENGINE AND ENGINE COOLING:ENGINE
      Bulletin Number: 080604004
      Bulletin Date: Jan 2008
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      LXT, L91, POOR ACCELERATION, THROTTLE BODY FROZEN SHUT AND/OR STUCK CLOSED, MIL/SES LIGHT ILLUMINATED, DTC'S P1516, P2106 AND/OR P2110 SET IN EXTREMELY LOW TEMPERATURES WITH HIGH HUMIDITY CONDITION AFTER AN INITIAL COLD ENGINE START OR WHIL ( NHTSA ITEM NUMBER - 10024425 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      12. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
      Bulletin Number: 4294
      Bulletin Date: Dec 2007
      Vehicle: 2,008 Chevrolet Aveo

      Summary:
      CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    7. #7
      Administrator Daox's Avatar
      Join Date
      Jan 2007
      Location
      Wisconsin
      Posts
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      Re: Technical Service Bulletins

      2009 Aveo TSBs


      Component Description:
      1. SUSPENSION
      Bulletin Number: SB-09-03-08-
      Bulletin Date: May 2009
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: A GRINDING, HOWLING OR ROARING TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE. THIS NOISE MAY BE MORE APPARENT ON TURNS. ( NHTSA ITEM NUMBER - 10030650 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      2. SUSPENSION:FRONT:WHEEL BEARING
      Bulletin Number: SB-09-03-08-
      Bulletin Date: May 2009
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: A GRINDING, HOWLING OR ROARING TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE. THIS NOISE MAY BE MORE APPARENT ON TURNS. ( NHTSA ITEM NUMBER - 10030650 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      3. ELECTRICAL SYSTEM
      Bulletin Number: PIC-5092
      Bulletin Date: Feb 2009
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: PONTIAC/CHEVROLET HAVE INOPERATIVE IPC, WON'T SHIFT OUT OF PARK; BACKLIGHT/DIMMING INOP, SEVERAL FUSES COULD BE OPEN, INCLUDING 100A FUSE ON POSITIVE BATTERY CABLE, EMS 10A FUSE IN UBEC, IPC 15A FUSE IN UBEC, AUDIO/RKE 10A F ( NHTSA ITEM NUMBER - 10030171 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      4. ELECTRICAL SYSTEM:WIRING
      Bulletin Number: PIC-5092
      Bulletin Date: Feb 2009
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: PONTIAC/CHEVROLET HAVE INOPERATIVE IPC, WON'T SHIFT OUT OF PARK; BACKLIGHT/DIMMING INOP, SEVERAL FUSES COULD BE OPEN, INCLUDING 100A FUSE ON POSITIVE BATTERY CABLE, EMS 10A FUSE IN UBEC, IPC 15A FUSE IN UBEC, AUDIO/RKE 10A F ( NHTSA ITEM NUMBER - 10030171 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      5. ELECTRICAL SYSTEM:FUSES AND CIRCUIT BREAKERS
      Bulletin Number: PIC-5092
      Bulletin Date: Feb 2009
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: PONTIAC/CHEVROLET HAVE INOPERATIVE IPC, WON'T SHIFT OUT OF PARK; BACKLIGHT/DIMMING INOP, SEVERAL FUSES COULD BE OPEN, INCLUDING 100A FUSE ON POSITIVE BATTERY CABLE, EMS 10A FUSE IN UBEC, IPC 15A FUSE IN UBEC, AUDIO/RKE 10A F ( NHTSA ITEM NUMBER - 10030171 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      6. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
      Bulletin Number: PIC-3209-B
      Bulletin Date: Dec 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      7. SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      8. SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      9. SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      10. SERVICE BRAKES, HYDRAULIC:ANTILOCK:WHEEL SPEED SENSOR
      Bulletin Number: SB-08-05-25-
      Bulletin Date: Nov 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      CHEVROLET: INTERMITTENT ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON; WHEEL SPEED SENSOR (WSS)DTCS SET. GM ENGINEERING IS ATTEMPTING TO DETERMINE THE ROOT CAUSE OF THE CONDITION. ( NHTSA ITEM NUMBER - 10028504 )

      -----------------------------------------------------------------------------------------------------------------

      Component Description:
      11. TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
      Bulletin Number: PIC-4955A
      Bulletin Date: Sep 2008
      Vehicle: 2,009 Chevrolet Aveo

      Summary:
      GMC: TIRE PRESSURE MONITOR LIGHT ON C0550. A DEFECTIVE TIRE PRESSURE SENSOR CAN BE ONE OF THE CAUSES. ( NHTSA ITEM NUMBER - 10026647 )

      -----------------------------------------------------------------------------------------------------------------

      This info from edmunds.com.

    8. #8
      Should I keep it?
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      Where is the solutions to these TSB's?

    9. #9
      What's wrong with my car?
      Join Date
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      taos, nv
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      I see I have some of these issues with my 2004 Aveo. How do I obtain the NHTSA ITEM NUMBER associated with the bulletin? Is it a part or does it pertain to different instructions?







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